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PHYGITALL
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Industrial IoT and connected worker

Safety that empowers.

PHYGITALL builds its own hardware and software to protect and connect workers at Brazil's largest industrial companies.

  • Ex certification for explosive atmospheres
  • INMETRO
  • ANATEL
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Approved by Brazil's industrial giants.

  • Petrobras
  • VLI
  • Embraer
  • Brazilian Navy
  • Stellantis
  • Gerdau
  • Ambev
  • M. Dias Branco
  • Raízen
  • Marcopolo

What is PHYGITALL?

PHYGITALL is a Brazilian industrial IoT and connected worker company. We develop hardware and software that protect industrial workers and connect them to the digital processes of the plant: real-time geolocation, an emergency button, auditable evidence, and artificial intelligence applied to operations.

Solutions

Two paths, one platform.

Safety and productivity come from the same field data. Start with your operation's biggest pain point and expand when it makes sense.

Field worker pointing to the Smartbadge clipped to his uniform at an industrial plant
Workplace safety

Safeline

Connected worker technology for maximum protection, with auditable evidence and compliance with Brazil's NR safety standards (NRs).

  • Area evacuation alert
  • Emergency button with immediate response
  • Risk area and geofence management
  • Digital emergency response plan
Discover Safeline
Production operator wearing a hard hat, safety glasses and earplugs, with her team working in the background
Productivity

Pulse

Artificial intelligence that turns field data into efficiency on the production line.

  • Cycle time for production activities
  • Line balancing
  • Quality process audits
  • Production scheduling support
Discover Pulse
Industries

Built for the realities of every sector.

Oil and gas

Hazardous areas, maintenance turnarounds, and high headcounts, with real-time location and immediate response.

Steel and mining

Locating people and tracking assets across sprawling plants, from the rail yard to the industrial area.

Automotive and manufacturing

Cycle time, line balancing, and quality, with data collected right at the workstation.

Ports and logistics

Operational management with people's locations in view and safe operation of cargo vehicles, from terminal to yard.

Proven in the field

Results measured where the bar is highest.

+10 years

of Brazilian engineering dedicated to industry

+5,000

connected workers at Petrobras in Itaboraí

Ex certification

from Brazil's INMETRO and ANATEL, for explosive atmospheres

1st IoT network

in Brazil, built with the Brazilian Navy in Guanabara Bay

Digital PPE

Smartbadge: protection worn on every worker's chest.

PHYGITALL's smart badge is Ex-certified for hazardous areas and approved by INMETRO and ANATEL, Brazil's certification body and telecom regulator. It's the entry point to a complete ecosystem: hardware, software, and a LoRaWAN network in a single solution.

Smartbadge, PHYGITALL's smart badge, with an emergency button and a screen

  • Emergency button with an immediate response from the control room

  • Real-time location at scale, inside and outside hazardous areas

  • Direct communication with workers in the field

  • Auditable evidence for risk management and compliance

Privacy respected: the Smartbadge records no audio or video.

See the Smartbadge in detail
How it works

From field to decision,
the invisible becomes visible.

  • 01

    Worker

    Field workers wear the digital PPE like a badge and go about their work as usual.

  • 02

    Device

    The Smartbadge logs presence, location, and emergency calls, with no audio or video recording.

  • 03

    LoRaWAN network

    PHYGITALL's private network covers the entire plant, even where cell signal doesn't reach.

  • 04

    Platform

    Data becomes real-time alerts, auditable evidence, and the operational visibility to decide right away.

Get your workers connected and integrated into your company's digital processes. Give your operation full visibility and keep your team protected and productive in the field. Book a demo.

Book a demo
In practice

Stories from clients who trust us.

Petrobras

Petrobras

Smartbadge deployed for more than 5,000 workers in Itaboraí, with the potential to expand to 8,000.

Read the story
Embraer

Embraer

Tracking landing gear tooling at the São José dos Campos plants.

Read the story
Brazilian Navy

Brazilian Navy

Vessel tracking in Guanabara Bay, on Brazil's first Internet of Things network.

Read the story
Energy

Petrobras

More than 5,000 connected workers in Itaboraí, with the potential to expand to 8,000.

The challenge
Maximum scale in a petrochemical environment The Petrobras operation in Itaboraí brings together thousands of workers in a petrochemical environment, where electronic equipment can enter hazardous (classified) areas only with Ex certification. Taking connected worker technology to that scale called for a device approved for explosive atmospheres and up to the standards of Brazil's largest company.
The solution
Ex-certified Smartbadge, approved for use at Petrobras The Smartbadge with Ex certification was approved for use at Brazil's largest company. Each worker wears the digital PPE like an ID badge, with real-time location, an emergency button, and direct communication with the control room, inside and outside hazardous areas.
The result
Brazil's largest connected worker deployment More than 5,000 workers are connected in Itaboraí, with the potential to expand to 8,000. It is the largest connected worker deployment in the country, and it brings operational visibility to industrial safety where the bar is highest.
Aerospace

Embraer

The first major company to put its trust in PHYGITALL.

The challenge
Locating every piece of landing gear tooling In aircraft production, landing gear tooling moves between indoor and outdoor areas of the plants in São José dos Campos. Knowing where each item was, and whether it was available, was critical to keeping the operation moving.
The solution
Indoor and outdoor tracking, with availability status PHYGITALL deployed indoor and outdoor tracking for the landing gear tooling, showing whether each item is available. The project took shape between 2016 and 2017, with mentorship through the Startup Rio and Startup-Industry Connection programs, and the contract was signed at the ELEB plant.
The result
The entry point to large industrial companies Embraer became the first major company to trust PHYGITALL, and the partnership showed that the technology met the rigorous demands of aerospace.
Defense and naval

Brazilian Navy

Brazil's first Internet of Things network was born in Guanabara Bay.

The challenge
Tracking vessels across an entire bay The Brazilian Navy needed to track vessels in Guanabara Bay, a vast area where cell coverage can't support the operation. The answer called for a dedicated long-range network, able to exchange data with each vessel in both directions.
The solution
A pioneering IoT network over the bay In 2018, PHYGITALL and the Navy built Brazil's first Internet of Things network, with long-range, two-way telemetry: data travels from the vessel to the control room, and commands make the return trip. The project was carried out with CIAW, a Navy training center, and demonstrated at the RIDEX 2018 defense exhibition.
The result
Operational visibility for defense and the naval sector The pioneering network made real-time vessel tracking possible. The same long-range network engineering now supports PHYGITALL's private LoRaWAN network in industrial plants.

Contact PHYGITALL

Talk to people who understand how your industry really works.

Fill out the form and our team of experts will get back to you within 1 business day to learn about your operation and schedule a demo.

  1. 01

    An expert learns about your situation

    You talk with someone who knows the industry. The conversation covers your operation, your headcount in the field, and the challenge you need to solve first.

  2. 02

    We schedule a demo

    You see the platform in action, with examples that resemble your day-to-day operations.

  3. 03

    You get a tailored proposal

    The scope is designed for your operation, with clear phases for deployment and expansion.